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LORD Corporation

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CoolTherm® EP-3500 Epoxy System Contact Us to Buy


Product Information

CoolTherm® EP-3500 epoxy system is a two-component system designed for encapsulation of motor stators, transformer coils, and devices requiring a rigid, high thermal conductivity material with a low coefficient of thermal expansion. The epoxy system provides high-temperature stability combined with excellent electrical insulation.

Shelf Life

Shelf life of each component is nine months when stored at 25°C in original, unopened container. CoolTherm EP-3500 resin must be periodically rotated within its container to maintain maximum shelf life. Settling will occur. Product must be mixed as directed before use. To achieve properties and minimize hard-packed settling of fillers during storage, follow the general considerations and storage tips recommended in the Parker LORD Technical Tip – “Mixing of CoolTherm EP-3500 and EP-2000 Potting Materials”.

Features and Benefits

Superior Heat Dissipation – typically provides 30-50°C lower motor end winding temperatures during high-power operation.

Low Viscosity – provides low viscosity for a highly-filled material; self-levels to fill voids in motor stators/rotors, transformer coils and other electrical devices.

Durable– cured material resists cracking during multiple thermal cycles from sub-zero temperatures to 200°C.

Uncured Typical Properties*

Mixed Viscosity, cP @ 60°C 8000
Mixed Specific Gravity 2.98
Working Life, hours @ 60°C >3
Cure Time Staged cure: 2 hours each @ 120°C, 150°C, 180°C & 210°C;
or by using a slow heating ramp to 210°C

Cured Typical Properties*

Thermal Conductivity, W/m·K 3.3
Coefficient of Linear Thermal Expansion, ppm/°C 10.4
Glass Transition Temperature (Tg), °C 206
Hardness, Shore D 90
Storage Modulus, GPa 20
Volume Resistivity, ohm-cm @ 25°C 1 x 1014
Dielectric Strength, kV/mm (V/mil) 15.4 (390)

* Data is typical and not to be used for specification purposes.
Cure schedule of 2 hours each at 120°C, 150°C, 180°C and 210°C.

Literature

Download Type Name
Download
Safety Data Sheet COOLTHERM EP-3500 RESIN
Download
Safety Data Sheet COOLTHERM EP-3500 HARDENER
Download Technical Data Sheet CoolTherm EP-3500 Epoxy Resin
Download Product Brochure/Bulletin/Sell Sheet Thermal Management Materials for the Oil & Gas Industry
Download Technical Tip Mixing of CoolTherm EP-3500 and EP-2000 Thermally Conductive Epoxy Potting Materials Technical Tip

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