Fusor® 800DTM/801DTM/803DTM Direct-to-Metal Sealer Where To Buy
Product Information
Fusor® 800DTM/801DTM/803DTM direct-to-metal sealer is a one-component, moisture-cure product used for duplicating factory appearance on standing seams and cosmetic seams in automotive collision repair and industrial heavy duty truck, bus and trailer repair. Typical applications include: truck bed seams, trailer sidewall and window sealing, tooled door skin seams, floor pan seams, core support seams, brushed seams and other applications in which a non-sag cosmetic seam sealer is required.
Fusor adhesive/sealant is available in the following colors:
• Neutral – Fusor 800DTM Sealer = 10 oz (296 mL)
• White – Fusor 801DTM Sealer = 10 oz (296 mL)
• Black – Fusor 803DTM Sealer = 10 oz (296 mL)
Shelf Life
Shelf life is 15 months when stored in a well ventilated area at or below 80°F (27°C) in original, unopened container. Once cartridge has been opened, leave the dispense tip on to act as a seal against moisture.
Substrates
Bare Metal, Cold rolled steel, E-coat, Aluminum
OEM Approvals & Recommendations
Ford, GM, Honda/Acura, Nissan, Volvo Truck
Features and Benefits
Durable – creates high strength bonds with or without primer; exhibits excellent primerless adhesive properties.
Convenient – single component requires no mixing; skins over quickly at room temperature, reducing cycle time.
Non-Sag – remains in position when applied on vertical or overhead surfaces, allowing for greater process flexibility
Easy to Use – easily dispensed; can be tooled and/or painted immediately.
Excellent Appearance – duplicates all types of OEM seals; holds brush marks without die back; weld-through with no burn back.
Chemically Resistant – solvent resistant when cured. Painting and most cleaning processes do not affect bond strength.
Temperature Resistant – uncured material can endure 225°F (107°C) for 60 minutes, and cured material can endure 325°F (163°C) for 60 minutes with no negative effect.
Environmentally Resistant – resists weathering and aging; provides excellent resistance to indirect UV exposure.
Applications
Duplicates factory seams where a non-sag, toolable/brushable seam sealer is required.
Typical Properties*
| Appearance | Neutral, White or Black Paste |
| Base Chemistry | Silane Terminated Polymer (STP) 1K |
| Skin Time** | 25 minutes @ 70°F (21°C), 50% RH |
| Paint Time |
Immediately; Up to 30 days without a scuff |
| Cure Time | 72 hours @ 70°F (21°C) |
*Data is typical and not to be used for specification purposes.
**Varies with temperature/humidity.
Guns and Accessories
| Fusor<sup>®</sup> 703 Adhesion Prep/Cleaner | |
|
Removes silicones and contaminants. Use prior to applying adhesives, sealers and coatings. Removes brake dust from wheels.
Features and Benefits• Fusor 703 = 32 oz (946.3 mL) |
| Fusor<sup>®</sup> 313 Manual Seam Sealer Applicator (296 mL) | |
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For use with Fusor DTM sealers
Features and Benefits• 26:1 thrust ratio allows for easy dispensing of high viscosity adhesives |
| Fusor<sup>®</sup> 314 Pneumatic One-Component Rod Driven Dispensing Applicator (296 mL) | |
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For use with Fusor DTM sealers
Features and Benefits• Rod driven pneumatic dispenser |
| Fusor<sup>®</sup> 412 Nozzle for 800DTM Series Sealers | |
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Threaded replacement nozzles for Fusor 800DTM series sealers
Features and Benefits• Threaded replacement nozzles for Fusor 800DTM series sealers |
| Fusor<sup>®</sup> 907 Cabinet | |
|
Allows easy accessibility, stocking and storage of Fusor adhesives and accessories
Features and Benefits• Keeps Fusor products dust free |
Literature
| Download | Type | Name | |
|---|---|---|---|
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Technical Data Sheet | Fusor 800DTM/801DTM/803DTM Direct-to-Metal Sealer | |
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Safety Data Sheet | FUSOR 800DTM | |
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Safety Data Sheet | FUSOR 801DTM | |
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Safety Data Sheet | FUSOR 803DTM | |
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Product Catalog | Fusor Repair Adhesives Catalog |
OEM Approvals
| Title | OEM | Bulletin ID | Model/Vehicle | Year | Repair Procedure | Product Name |
|---|---|---|---|---|---|---|
| Acura 1K Seam Sealers (Bead): Beige, Black | Acura | 18-070 | All | All |
Recommended Sealers and Adhesives for Collision and Body Repairs
|
Fusor 800DTM, Fusor 803DTM |
| Visor Mounting Hole | FORD | 12-02-07 | 2011-2012 | Explorers |
Repair Visor Mounting Hole |
Fusor 803DTM |
| A-Pillar Water Leak Inspection and Repair | FORD | 15B21 | Edge | 2015 |
Repair water leak in A-pillar area, both sides |
Fusor 800DTM, 803DTM |
| Redirecting Truck Box Drainage | FORD | 17706 | Ranger | 2001-2004 |
Repair to redirect truck box drainage |
Fusor 803DTM |
| Cosmetic Crack in Outer Door | FORD | 01-18-2 | F-250, F-150 | 1997-2000 |
Repair cosmetic crack in outer door |
Fusor 803DTM |
| 3rd Row Seat Latch Striker Corrosion Repair | FORD | 13S01 | Freestar, Monterey | 2004-2007 |
Repair 3rd Row Seat Latch Striker Corrosion |
Fusor 803DTM |
| Cowl to Dash Waterleak | FORD | 02-17-4 | Econoline | 2002 |
Repair water leak from cowl to dash |
Fusor 803DTM |
| Rear Vehicle Harness Repair | FORD | 02S33 | Windstar | 1997-2003 |
Repair rear vehicle harness |
Fusor 803DTM |
| Weld Bonding Procedure | FORD | 04-26-16 | All Ford, Lincoln, Mercury vehicles |
STRSW Repair where Weld Bonding was used in Assembly |
Fusor 108B | |
| Corrosion at Door/ Tailgate at Hem Flange | FORD | 01-9-8 | F-250, F-150 | 1997-2001 |
Repair corrosion at Door or Tailgate on Hem Flange |
Fusor 109B, Fusor 803DTM |
| Rear Wheel Well Seam Sealing | General Motors | CHG20010140 | Chevrolet Avalanche | 2002 |
Seam Sealing Rear Wheelhouse area |
Fusor 803DTM |
| Honda 1K Seam Sealers (Bead): Beige, Black | Honda | 18-134 | All | All |
Recommended Sealers and Adhesives for Collision and Body Repairs
|
Fusor 800DTM, Fusor 803DTM |
| Left Front Strut Housing Corrosion - Salt States | Infiniti | R1109 ITB-11-039a | QX4 | 1997-2003 |
Repair corrosion on left front strut housing - Salt States |
Fusor 108B, Fusor 800DTM |
| Left Front Strut Housing Corrosion - Non Salt States | Infiniti | R1110 ITB-041 | QX4 | 1997-2003 |
Repair corrosion on left front strut housing in non salt states |
Fusor 108B, Fusor 800DTM |
| Left Front Strut Housing Corrosion - Non Salt States | Nissan | R1108 ITB-11-066 | Pathfinder | 1996-2004 |
Repair corrosion left front strut housing in non salt states |
Fusor 108B, Fusor 800DTM |
| Left Front Strut Housing Corrosion - Salt States | Nissan | R1107 ITB-11-064a | Pathfinder | 1996-2004 |
Repair corrosion on left front strut housing in salt states |
Fusor 108B, Fusor 800DTM |
| Repair Plates for rust in Floor Pan | Nissan | SB-10058049-3728 | Altima | 2002-2006 |
Installation of Repair Plates on Vehicles that have rust in the floor pan area |
Fusor 108B, Fusor 800DTM |
| Repair Plates for rust in Floor Pan | Nissan | SB-10058049-3728 | Maxima | 2004-2008 |
Installation of Repair Plates on vehicles that have rust in the floor pan area |
Fusor 108B, Fusor 800DTM |
| Cab Roof Leak Repair | Volvo Truck | 812-002 | Volvo Truck | 2013 |
Repair leak in cab roof |
Fusor 800DTM |
| Service Door Rust Prevention | Volvo Truck | 801-003 Revised | Volvo Truck | 2013 |
Repair to prevent rust on service door |
Fusor 800DTM |
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